How do we get customer recognition of flour mill machine?

1.Hongdefa factory

1)Our company is a professional manufacture of maize flour milling machine and wheat milling machine,we already have over 30 years experiences in flour mill market, we provide high quality machine different capacity with different design according to client needs,with European technology,South Africa maize process,China wheat process,roll out unique and innovative wheat milling and maize flour milling plant.

The head office of Shijiazhuang Hongdefa Machinery Co.,Ltd is located in Wumashan industrial area, Zanhuang County, Shijiazhuang City, 4hours driving From Beijing. Hongdefa has approximately 120 workers, a manufacturing factory 50000 square meters, and 5000 square meters of production workshop, 6000 square meters warehouses,1000 square meters of office space.

 

                            This is our workshop.

2).Our maize mill and wheat flour mill machines has different Patent: Drum Sifter 

Patent,Degerminator Patent and Gravity Table Patent. And our maize mill and 

wheat flour mill machines have passed ISO SGS BV CE certifications.

 

2.Hongdefa branch office

Hongdefa have branch office in three Africa countries:

Lusaka/Zambia,Kampala/Uganda,Addis Ababa/Ethiopia

In Zambia we have running 240t maize flour milling machine,

In Uganda we have running 50t maize flour milling showroom,

In Ethiopia we have running 120t maize flour milling machine,welcome to visit.

1)Our branch office manager can directly visit client’s land,and make the design according to client’s land and requirement.

2)After the start of operation of the machine plant, if the machine has problems or needs some spare parts, we can provide maintenance service and spare parts service

3. Hongdefa successful projects

Hongdefa has running maize flour millinging machine and wheat milling machine in many countries,like Kenya,Zambia,Uganda,Tanzania,Nigeria,Ethiopia,South Africa,DR Congo,Zimbabwe and so on.

 

30T/24H maize flour milling machine in Kenya

 

150t maize flour milling machine in Malawi

 

82t wheat milling machine in Ethiopia

 

                    240t maize flour milling machine in Zambia

4.After-sales service

Hongdefa have 20 super sales representatives,and a overseas installation team,include 25 professional high-level engineers,68 engineers.And now we have engineer installing 100t maize flour milling machine in Zambia.

We can arrange a professional engineer to go to your city to guide the installation, test the machine for you and can also train your workers on how to maintain and use the machine.In addition, we pay an annual insurance fee of 30,000USD to ensure the safety of our overseas installation teams.

 

 

Vanisa Li

Phone/Whatsapp: +86 139 3306 8531

Email:vanisa@hdfmill.com

 

Hongdefa #flourmill #maizemill #wheatflourmill #maizemilling 

Hongdefa give you the problem of popularizing answer wheat processing technology

  Wheat processing technology is to make wheat into flour to meet various needs. A set of good processing process can improve the efficiency of wheat processing plant, and meet the production conditions of energy-saving, environmental protection, high-quality and high-efficiency to the maximum extent, and enable customers to have a long-term, stable and sustainable profit-making processing plant.

Cleaning process

There is a saying in the wheat flour industry that "good cleaning is half the work". In order to make high quality flour, we should start from the raw grain, first of all, the wheat processing pretreatment, that is, the so-called primary cleaning and one cleaning and two cleaning. The purpose of wheat processing pretreatment is to remove impurities, ensure the normal operation of equipment, and ensure the quality of finished products. Due to the selection, cultivation, harvesting, threshing, drying, transportation and storage of wheat, some impurities are inevitably mixed in. And the process of cleaning up impurities is the wheat cleaning process.

 

In the actual production of wheat processing plant, it is impossible to use a cleaning equipment to remove all impurities in wheat, but all kinds of equipment should be reasonably combined together for cleaning. Wheat cleaning process is referred to as wheat road. It is a production process in which the cleaning processes are combined and the wheat is continuously treated according to the quality requirements of the milled wheat. A perfect and reasonable wheat cleaning process is not only an important link to ensure product quality and improve product purity, but also an important key to increase yield and flour yield, reduce power consumption and stabilize milling operation.

 

Water regulation

 

The next step is to regulate the water content of wheat, which is what we often call moistening wheat. After increasing the free water in the middle of wheat through water regulation, the tenacity of wheat cortex will be enhanced, and the granular starch in endosperm will become loose. This change is to facilitate grinding and reduce energy consumption. The endosperm is easy to be broken, and the cortex is not easy to be broken, which makes it difficult for wheat cortex to mix with flour in grinding and screening. The results showed that the wheat flour after water adjustment had better color and quality and higher flour yield.

Before entering the mill, we need to carry out the final treatment of wheat, such as magnetic separation, preloading, screening and other links, to ensure that the wheat is clean before entering the mill and reduce the working pressure of the front skin mill.

 

Milling System

 

After the pre-processing of wheat is finished, we will send the wheat to the milling system for milling. The purpose of our flour mill is to mechanically process the clean wheat after cleaning and moisture adjustment into wheat flour with different needs, while separating the by-products. The purpose of grinding is to use mechanical force to peel the wheat grains, then scrape the endosperm on the bran flakes, and then grind the endosperm into a certain fineness of wheat flour. The main equipment is roller mill.

 

 

 

In the wheat flour milling system, sieving is also an essential item. The purpose of sieving is to classify the ground or impacted materials according to the size of the particles, and to filter out the flour. The main equipment is plansifter, bran beating machine and bran brushing machine.

 

 

Fine processing of finished products

 

Finally, there is the post-processing of flour. This process is the final stage of wheat processing, which includes the collection of flour, flour blending, weighing and the addition of trace elements. Flour collection is the collection, combination and inspection of the wheat flour sifted out by each flat sieve during the wheat flour milling process. The flour blending can make the ground flour meet the needs of various noodle products, and at the same time make the product quality stable.

 

In the process of milling wheat, we must follow the milling process of "light grinding and fine grinding, sequential push, homogenous merging, and continuous stability".

If you have any questions, you can contact me at any time. I will answer you within twelve hours.

Hongdefa Vanisa Li

Whatsapp number: 0086 13933068531

Email:vanisa@hdfmill.com

Introduction of Hongdefa Complete Maize Flour Milling Machine

 Introduction of Hongdefa Complete Maize Flour Milling Machine

The complete maize flour milling machine is a complete production line. 

It specializes in processing and producing refined low-fat maize flour and maize grits using maize as the raw material.

                240tons maize mill plant in Angola

 

The main supporting machine: High efficiency sieve, Gravity classification stoner, Moisture damper, Degerminator, Hammer mill, Roller mill, Plansifter, High pressure pulse dust collector, Screw conveyor,Touch Screen/PLC control panel etc.

 

Technical characteristics

● Adopting advanced processing technology, cleaning, degerminating, milling, sifting and maize flour packing. It can produce 2-3 kinds of final products with different sizes and low-fat at the same time. They are maize flour, maize grits, maize meal,etc.

●The maize flour and maize grits produced by this complete set of processing machine contain germs, less skin, good taste, rich nutrition, bright color, long shelf life, good quality and high flour extraction rate.

●The complete set of maize flour milling machine is divided into three parts:

1. Raw maize cleaning part, ( removing stone,dampening and degerminating):

 

 

The destoner is applied for efficient separation of stones and pebbles, glass, and other high-density matter from the stream of grain. It can remove all the impurity, such as steel, stones, ropes and so on.

 

The damper is an important piece of equipment to control the water content of the maize during maize cleaning in maize flour mills. It is the stainless steel, and it will not rusty, the working life is longer than the steel one.

 

Degerminator with Japan technology, is designed to ‘scrub’ the bran skin from the maize kernel and to dislodge the germ from its cavity, with the minimum reduction in size of the broken fragments.

 

2. corn flour mill parts:

 

Our roller mill works together with hammer mill. The quality of the final product can be maintained at a high level. The quality of the maize flour is particularly stable.

              corn flour mill machine with stainless steel pipes

 

And we use stainless steel pipes which is very strong, and the working life is three times that of ordinary pipes.

 

In the plansifter, we will give you different hole size of mesh screens, to get the different size of final products.

 

3. Control part:

 

 

The control system is the Touch Screen smart control system/ PLC auto control system. it is more convenience for control all the machines working.

the screen is the best quality in China. and the sensor we use Schneider and Mitsubishi.

●It adopts a steel frame platform structure, which has lower power consumption than a flat layout and higher output. The steel platform has fine workmanship and beautiful appearance.

 

These are corn flour mill machines, we installed in Nigeria, Malawi, Angola, Zambia and Zimbabwe. They are 100t/24h, 150t/24h, 240t/24h and 300t/24h corn flour mill machines.

 

   100tons per 24h maize mill plant loading

                 300t/24h maize mill plant loading

 

These are the photos of our factory's 100t/24h and 300t/24h maize mill plant shipped last week.

 

For the capacity, we have high quality maize mill machine from 5t/24h to 500t/24h.

 

If you are interested, please contact us. And welcome you visit our factory.

Whatsapp:+8613933068531

Email:vanisa@hdfmill.com

 

Advantages and disadvantages of wheat wet cleaning technology

  The wheat wet cleaning process is to add a wheat wet machine on the basis of dry cleaning process. Stone washing machine is the main machine of wheat wet cleaning process. It can separate the impurities such as shoulder stone, mud block and insect eaten wheat grain in wheat; through wet wheat, it can also remove soil, pesticide, microorganism, insect eggs and other pollutants on the surface of wheat and embedded in the abdominal ditch; it can also increase the water content of wheat. Its disadvantage is that the water consumption is large, the sewage needs to be purified, and the workshop is humid It is easy to accelerate the bacterial reproduction in the equipment, transportation machine and wheat warehouse.

 

The main advantages of wheat wet cleaning process are recognized as the main part, which is to remove stones and water. Therefore, when the specific gravity grading stone remover and computer watering machine appeared with lower cost, easier operation, higher efficiency and precision, the wheat wet machine market was almost completely replaced by them.

                                                                     Moisture damper         

                       

gravity classification stoner

One of the important advantages of the wheat wet machine is that it can completely remove the dust adhered to the surface of the wheat grain and the inside of the belly ditch and the light miscellaneous mixed in the wheat stream. This function can not be achieved by any advanced single cleaning machine. Research and practice have proved that the dust adhered on the surface of wheat has the greatest pollution to wheat flour. When the non cleaned wheat enters the first grinding machine and is grinded for the first time, its particle size is smaller than that of the wheat in the product, and it is fragile and miscellaneous, so it can enter the front wheat flour system unimpeded through screening without any further grinding, while the medium and low particles in the middle and back roads are relatively low On the contrary, wheat flour and by-product bran are rarely contaminated. This is that many large factories with excellent machine and advanced technology can not produce high-precision wheat flour, while some small factories can produce high-grade wheat flour with a similar proportion only because of the addition of wheat washing machine, although the equipment and technology of some small factories are relatively simple.

 

After wet cleaning, the following process indexes can be achieved: ① the ash content of wheat should be reduced by 0.02% - 0.04%; ② the broken wheat produced should not exceed 0.5%; ③ the moisture content of wheat should meet the requirements of flour milling, and there is no water drop on the surface of Wheat; ④ the sand content after wet should be less than 0.03% (when the sand content of wheat entering the machine ≤ 0.3%); ⑤ wheat grains infected with pathogens (Hyde disease, scab, and ergot) (6) the amount of dry matter washed away should not exceed 0.3% of the total weight of wheat, and the sewage purification treatment should meet the requirements of environmental protection. There is a big difference in ash content, whiteness and microorganism between wheat flour processed by wet wheat and that without wet wheat. It can be seen from the data measured by relevant research: the dry cleaning process can reduce the ash content (dry basis) of wheat mill by 0.09% on average, and the wet cleaning process can reduce the ash content (dry basis) of wheat flour by 0.17% on average, which is almost twice as much as that of dry cleaning; the ash content of wheat flour is also decreased more obviously, with an average decrease of 0.027% under the premise of unchanged flour proportion, and the whiteness is slightly improved. The unfavorable factor is that the bacterial content of wheat flour produced by wet cleaning is slightly increased.

 

Compared with the dry cleaning process, the disadvantages of the wet cleaning process are also more prominent: first of all, wheat wet needs to consume a lot of tap water, the sewage needs to be purified, and the water consumption is 1 ~ 2 times of the wheat flow. In the current situation of frequent urban water shortage and high water price, for small and medium-sized wheat flour milling enterprises, it is not only difficult to bear the expensive water cost, but also the discharged sewage can not be completely purified. Secondly, the wheat washing water contains a large number of organic impurities such as wheat husk, insect damaged wheat grains and broken wheat grains, which will cause the loss of useful materials without treatment In order to solve these two problems, we must take relative measures, and the investment should not be too large and the cost should not be too high. Otherwise, it will not work in the wheat flour industry with low profit.

           

                        Purifier

 

The wet cleaning process of wheat has gone through the process from use to elimination, and its cleaning effect is in favor of its cleaning effect: it can shorten the process flow, reduce the occupation of machine, and improve the quality of wheat flour; it is eliminated because it consumes a lot of water, wastes wheat and causes certain pollution to the environment. The use of dry cleaning or wet cleaning process has a lot to do with the powder road and other mill machine, but the role of wet cleaning process has its own advantages. Wheat flour mill enterprises, especially small and medium-sized wheat flour milling enterprises, can balance the advantages and disadvantages according to their location, water supply and drainage conditions, process requirements and spatial location, and reasonably use the wheat wet cleaning process.

 

#wheat #wheatflourmill #flourmilling #wetwheat #wheatflour 

back to office begin work 20200309

Today we are back to office begin the normal work.

Welcome to contact with us to ask all the details about the maize mill and wheat flour mill machine .

vanisa@hdfmill.com

+8613933068531

#maizemill #cornmill #wheatflourmill #maizemillplant

50t maize mill in Kenya by Hongdefa 8613933068531